Industrial Transport Packaging Solution for Automotive Tailgate

1. Solution Overview

This packaging system is designed for automotive rear tailgates (Model Y type components), providing a fully engineered one-way export packaging solution. It integrates corrugated structural support, EVA/EPE positioning, and PE protective film to ensure safe transportation across long-distance sea freight, warehouse handling, and multi-layer stacking environments.

2. Packaging Structure System

The packaging system consists of a layered protective architecture:

· Top Cover Board (corrugated fiberboard lid)

· PE Protective Bag (surface anti-scratch & dust prevention)

· Tailgate Component (precision automotive part)

· Honeycomb Corrugated Internal Support Frame (load distribution & fixation)

· EPE / EVA Positioning Blocks (anti-shift positioning protection)

· Honeycomb Bottom Board (shock absorption base)

· Heavy-duty Export Carton Box (outer container)

· Wooden Pallet Base (forklift handling & stacking support)

3. Engineering Design Highlights

· Structural load distribution system prevents deformation during stacking and compression

· EPE/EVA positioning ensures zero displacement during vibration and transport

· PE protective layer prevents surface scratches and contamination

· Reinforced honeycomb structure improves vertical compression resistance

· Pallet base enables stable forklift handling and warehouse stacking

4. Packaging Performance

· Suitable for ISTA 3A / 3E transport testing standards

· Long-distance ocean freight protection

· Multi-layer warehouse stacking capability

· High compression resistance structure design

· One-time export packaging solution (cost-efficient & recyclable)

5. Application Scenarios

· Automotive body components

· EV structural parts (rear tailgate, panels, covers)

· Precision sheet metal components

· Export logistics packaging for OEM manufacturers

6. Key Value Proposition

This solution reduces transportation damage risk while optimizing packaging cost per unit. It replaces traditional wooden crates with engineered corrugated systems, improving sustainability and logistics efficiency.